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BPC-1000NS

BPC-1000NS Inspection Machine

The detection system mainly includes high-speed camera, industrial lens, LED light source, signal interaction, image processing software and mechanical support. Among them, the linear array camera, lens, image acquisition card and other important components are all stable, reliable and has high quality. Light source, signal interaction and mechanical support adopt self-made or customized brands. On the premise of ensuring the quality, the special needs of customers are fully considered by us.

Features:

High speed line scan camera:           

Adopt imported color camera. The camera has the advantages of fast acquisition speed, good imaging effect, small size and wide range of application.

Specific Lens

The imaging lens of the detection system adopt industrial lens. Compared with other brands, the lens has better clarity, distortion control, and better color and image restoration.

Led specific light source           

In order to ensure the image acquisition quality of most materials, the special LED light source is used in our machine. The light source adopts cavity reflection design. Through the diffuse reflection in the tunnel cavity, the brightness of the light outlet is uniform, so it can eliminate the interference of laser, gilding and product surface reflection, obtain stable and high-quality product image. It has the incomparable advantages of general strip light source.

Special software system for label quality inspection          

BPC company has a professional R & D team with 10 years of continuous research and development. In view of the different testing needs of various printing industries, we have developed a number of testing software with independent intellectual property rights to meet the needs of different industries. At the same time, we have carried out special research and development in terms of operation convenience and parameter adjustment efficiency. For new products, items can be tested after 1 minute’s Initial setting.

The detection software adopts the distributed computer architecture to support the expansibility of the system. According to the different quality standards, different detection accuracy can be set in different areas to realize the partition detection. It can meet the basic detection requirements of the label industry.

The software interface is simple and practical, and in order to improve the stability of the equipment, BPC adopts high-end electrical components. The electrical control module consists of industrial computer system, signal transmission, control unit, image acquisition unit and power distribution unit.

Technical Specifications

Model

BPC-1000NS

Supply Voltage

Single-phase 220V 50/60HZ

Power

5KW

Max Width for entering paper

320mm

Max detection size

320*300mm

Minimum detection size

50*30mm

Resolution

0.09mm

Detection Speed

80 meters per minute (depend on label size and print content)

Defect Detection

illegible print, missing print, dirty spot, overprint error, color deviation etc.

Barcode Detection

One-dimensional code, EN8, EN13, EN39, EN128 (The distance between lines should be more than 1.5mm, and the bar code should be clear)

No variable code

Minimum color difference detection (?E) ? E ≥ 3

Visual detection software system

Visual detection software made in Taiwan

Skyeye (Version V5.0)

Software detection module for general defect

Detection module for color difference

Size detection module

Barcode detection module

Paper receiving method

Servo drive system, magnetic powder tension control           

Manual receiving paper roll fixation

Unsuitable detection items

(1) Paper with excessive glue(white), varnish defects, bubbles, pockmarks. The transparent label on the transparent backing paper should be checked for die cutting and slightly wrinkled (Other companies also need to use 2 sets of cameras to achieve the above functions).

(2) Partial laser film, small characters (It's not clear from the camera).

Dimension

1580 x 1200 x 1480mm

 

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